Cement

Nonferrous

Steel

Glass

Power

Lightweight Composite Brick

Lightweight Composite Brick

Classification:

Cement

Product Introduction

The lightweight composite brick for rotary kilns developed by Henan Ruitai is a new generation of high-grade alkaline refractory material with energy-saving and environmental protection features. The product innovatively adopts a four-layer composite structure of "working layer + thermal barrier coating + insulation layer + protective layer", where the functions of each layer are coordinated. It boasts the advantages of light weight, corrosion resistance, erosion resistance and excellent thermal insulation performance. Its core values are reflected in three aspects: the thermal insulation and coal-saving feature can reduce the kiln surface temperature by 40°C-80°C and the standard coal consumption per ton of clinker by 0.35-0.5kg; the light weight and power-saving feature can reduce the product weight by 10% and the kiln load by about 60 tons, with the power consumption per ton of clinker cut by 0.48-0.8kwh; the durable and worry-free feature can extend the service life of the kiln, reduce maintenance costs, and provide an efficient protection and energy-saving solution for rotary kilns.
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Product Details

 

Lightweight Composite Brick

Suitable for large and medium-sized cement rotary kilns.

 

 

High Performance / Cost & Energy Saving / High-Grade Basic Refractory Material
A new generation of energy-saving and environmental protection product for rotary kilns

 

Light Weight, Low Kiln Load/Corrosion Resistance, Extended Service Life/Erosion Resistance, Hard to Spall/Excellent Thermal Insulation, More Coal Savings

 

01.New Technology & New Materials
Composed of a working layer, thermal barrier coating, insulation layer, and protective layer, each with a clear structure and function. A patented product of Henan Ruitai.
 

02.Thermal Insulation & Coal Saving
The new type of thermal insulation material effectively reduces heat dissipation from the firing system. The surface temperature of the kiln shell is reduced by 40°C-80°C, and the coal consumption per ton of clinker is reduced by 0.35-0.5 kg.
 

03.Lightweight & Power Saving
Compared with traditional kiln linings, the weight of refractory materials is reduced by approximately 10%, the overall load of the rotary kiln is reduced by about 60 tons, and the power consumption per ton of clinker is reduced by 0.48-0.8 kWh.
 

04.Cost & Benefit Savings
Reducing the kiln shell surface temperature and load leads to significant coal and electricity savings, ensures the safe operation of the rotary kiln, and lowers maintenance costs.

 

Key words:

Cement

energy-saving

insulation

thermal

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